Installation Guide for Turbo Oil Pipe of transit for Isuzu 1118160TCD1

The turbo oil pipe of transit for Isuzu 1118160TCD1 is a crucial component in the engine system that helps to ensure proper lubrication and cooling of the turbocharger. Proper installation of this pipe is essential to ensure the efficient operation of the turbocharger and prevent any potential damage to the engine. In this installation guide, we will walk you through the steps to correctly install the turbo oil pipe of transit for Isuzu 1118160TCD1. Before beginning the installation process, it is important to gather all the necessary tools and materials. You will need a wrench, socket set, and a torque wrench to properly tighten the bolts. Additionally, make sure to have the replacement gaskets and Seals on hand to ensure a proper seal once the pipe is installed. To begin the installation process, start by locating the turbo oil pipe on the engine. The pipe is typically located near the turbocharger and connects to the oil supply line. Carefully inspect the pipe for any signs of damage or wear, and replace it if necessary.

Labels		Outside Diameter (d/mm)	T&C (kg/m)	Wall thickness   (t/mm)	Type of end-finish
1	2				J55/ K55	M65	L80/ R95	N80-1/Q	C90/T95	P110	Q125
4-1/2	9.50	114.30	14.14	5.21	PS	PS	–	–	–	–	–
	10.50	114.30	15.63	5.69	PSB	PSB	–	–	–	–	–
	11.60	114.30	17.26	6.35	PSLB	PLB	PLB	PLB	PLB	PLB	–
	13.50	114.30	20.09	7.37	–	PLB	PLB	PLB	PLB	PLB	–
	15.10	114.30	22.47	8.56	–	–	–	–	–	PLB	PLB
5	11.50	127.00	17.11	5.59	PS	PS	–	–	–	–	–
	13.00	127.00	19.35	6.43	PSLB	PSLB	–	–	–	–	–
	15.00	127.00	22.32	7.52	PSLB	PLB	SLB	PLB	PLB	PLB
	18.00	127.00	26.79	9.19	–	PLB	SLB	PLB	PLB	PLB	PLB
	21.40	127.00	31.85	11.10	–	PLB	PLB	PLB	PLB	PLB	PLB
	23.20	127.00	34.53	12.14	–	–	PLB	PLB	PLB	PLB	PLB
	24.10	127.00	35.87	12.70	–	–	PLB	PLB	PLB	PLB	PLB
5-1/2	14.00	139.70	20.83	6.20	PS	PS	–	–	–	–	–
	15.50	139.70	23.07	6.98	PSLB	PSLB	–	–	–	–	–
	17.00	139.70	25.30	7.72	PSLB	PLB	PLB	PLB	PLB	PLB	–
	20.00	139.70	29.76	9.17	–	PLB	PLB	PLB	PLB	PLB	–
	23.00	139.70	34.23	10.54	–	PLB	PLB	PLB	PLB	PLB	PLB
	26.80	139.70	39.88	12.70	–	–	–	–	P	–	–
	29.70	139.70	44.20	14.27	–	–	–	–	P	–	–
	32.60	139.70	48.52	15.88	–	–	–	–	P	–	–
	35.30	139.70	52.53	17.45	–	–	–	–	P	–	–
	38.00	139.70	56.55	19.05	–	–	–	–	P	–	–
	40.50	139.70	60.27	20.62	–	–	–	–	P	–	–
	43.10	139.70	64.14	22.22	–	–	–	–	P	–	–
6-5/8	20.00	168.28	29.76	7.32	PSLB	PSLB	–	–	–	–	–
	24.00	168.28	35.72	8.94	PSLB	PLB	PLB	PLB	PLB	PLB	–
	28.00	168.28	41.67	10.59	–	PLB	PLB	PLB	PLB	PLB	–
	32.00	168.28	47.62	12.06	–	–	PLB	PLB	PLB	PLB	PLB
7	17.00	177.80	25.30	5.87	–	–	–	–	–	–	–
	20.00	177.80	29.76	6.91	PS	PS	–	–	–	–	–
	23.00	177.80	34.23	8.05	PSLB	PLB	PLB	PLB	PLB	–	–
	26.00	177.80	38.69	9.19	–	PLB	PLB	PLB	PLB	PLB	–
	29.00	177.80	43.16	10.36	–	PLB	PLB	PLB	PLB	PLB	–
	32.00	177.80	47.62	11.51	–	PLB	PLB	PLB	PLB	PLB	–
	35.00	177.80	52.09	12.65	–	–	PLB	PLB	PLB	PLB	PLB
	38.00	177.80	56.55	13.72	–	–	PLB	PLB	PLB	PLB	PLB
	42.70	177.80	63.55	15.88	–	–	–	–	P	–	–
	46.40	177.80	69.05	17.45	–	–	–	–	P	–	–
	50.10	177.80	74.56	19.05	–	–	–	–	P	–	–
	53.60	177.80	79.77	20.62	–	–	–	–	P	–	–
	57.10	177.80	84.98	22.22	–	–	–	–	P	–	–
7-5/8	24.00	193.68	35.72	7.62	–	–	–	–		–	–
	26.40	193.68	39.29	8.33	PSLB	PSLB	PLB	PLB	PLB	–	–
	29.70	193.68	44.20	9.52	–	PLB	PLB	PLB	PLB	PLB	–
	33.70	193.68	50.15	10.92	–	PLB	PLB	PLB	PLB	PLB	–
	39.00	193.68	58.04	12.70	–	–	PLB	PLB	PLB	PLB	PLB
	42.80	193.68	63.69	14.27	–	–	PLB	PLB	PLB	PLB	PLB
	45.30	193.68	67.42	15.11	–	–	PLB	PLB	PLB	PLB	PLB
	47.10	193.68	70.09	15.88	–	–	PLB	PLB	PLB	PLB	PLB
	51.20	193.68	76.20	17.45	–	–	–	–	P	–	–
	55.30	193.68	82.30	19.05	–	–	–	–	P	–	–
7-3/4	46.10	196.85	68.61	15.11	–	–	P	P	P	P	P
8-5/8	24.00	219.08	35.72	6.71	PS	PS	–	–	–	–	–
	28.00	219.08	41.67	7.72		PS	–	–	–	–	–
	32.00	219.08	47.62	8.94	PSLB	PSLB	–	–	–	–	–
	36.00	219.08	53.58	10.16	PSLB	PSLB	PLB	PLB	PLB	PLB	–
	40.00	219.08	59.53	11.43	–	PLB	PLB	PLB	PLB	PLB	–
	44.00	219.08	65.48	12.70	–	–	PLB	PLB	PLB	PLB	–
	49.00	219.08	72.92	14.15	–	–	PLB	PLB	PLB	PLB	PLB
9-5/8	32.30	244.48	48.07	7.92	–	–	–	–	–	–	–
	36.00	244.48	53.58	8.94	PSLB	PSLB	–	–	–	–	–
	40.00	244.48	59.53	10.03	PSLB	PSLB	PLB	PLB	PLB	–	–
	43.50	244.48	64.74	11.05	–	PLB	PLB	PLB	PLB	PLB	–
	47.00	244.48	69.95	11.99	–	PLB	PLB	PLB	PLB	PLB	PLB
	53.50	244.48	79.62	13.84	–	–	PLB	PLB	PLB	PLB	PLB
	58.40	244.48	86.91	15.11	–	–	PLB	PLB	PLB	PLB	PLB
	59.40	244.48	88.40	15.47	–	–	–	–	P	–	–
	64.90	244.48	96.58	17.07	–	–	–	–	P	–	–
	70.30	244.48	104.62	18.64	–	–	–	–	P	–	–
	75.60	244.48	112.51	20.24	–	–	–	–	P	–	–
10-3/4	32.75	273.05	48.74	7.09	–	–	–	–	–	–	–
	40.50	273.05	60.27	8.89	PSB	PSB	–	–	–	–	–
	45.50	273.05	67.71	10.16	PSB	PSB	–	–	–	–	–
	51.00	273.05	75.90	11.43	PSB	PSB	PSB	PSB	PSB	PSB	–
	55.50	273.05	82.60	12.57	–	PSB	PSB	PSB	PSB	PSB	–
	60.70	273.05	90.33	13.84	–	–	–	–	PSB	PSB	PSB
	65.70	273.05	97.77	15.11	–	–	–	–	PSB	PSB	PSB
	73.20	273.05	108.94	17.07	–	–	–	–	P	–	–
	79.20	273.05	117.87	18.64	–	–	–	–	P	–	–
	85.30	273.05	126.94	20.24	–	–	–	–	P	–	–
11-3/4	42.00	298.45	62.50	8.46	–	–	–	–	–	–	–
	47.00	298.45	69.95	9.53	PSB	PSB	–	–	–	–	–
	54.00	298.45	80.36	11.05	PSB	PSB	–	–	–	–	–
	60.00	298.45	89.29	12.42	PSB	PSB	PSB	PSB	PSB	PSB	PSB
	65.00	298.45	96.73	13.56	–	–	P	P	P	P	P
	71.00	298.45	105.66	14.78	–	–	P	P	P	P	P
13-3/8	48.00	339.72	71.43	8.38	–	–	–	–	–	–	–
	54.50	339.72	81.11	9.65	PSB	PSB	–	–	–	–	–
	61.00	339.72	90.78	10.92	PSB	PSB	–	–	–	–	–
	68.00	339.72	101.20	12.19	PSB	PSB	PSB	PSB	PSB	PSB	–
	72.00	339.72	107.15	13.06	–	–	PSB	PSB	PSB	PSB	PSB
16	65.00	406.40	96.73	9.53	–	–	–	–	–	–	–
	75.00	406.40	111.62	11.13	PSB	PSB	–	–	–	–	–
	84.00	406.40	125.01	12.57	PSB	PSB	–	–	–	–	–
	109.00	406.40	162.21	16.66	P	–	P	P	–	P	P
18-5/8	87.50	473.08	130.22	11.05	PSB	PSB	–	–	–	–	–
20	94.00	508.00	139.89	11.13	PSLB	PSLB	–	–	–	–	–
	106.50	508.00	158.49	12.70	PSLB	PSLB	–	–	–	–	–
	133.00	508.00	197.93	16.13	PSLB	–	–	–	–	–	–

Next, remove the old pipe by loosening the bolts that secure it to the engine. Use a wrench or socket set to carefully remove the bolts and set them aside for reinstallation later. Once the bolts are removed, gently pull the old pipe away from the engine and discard it. Before installing the new turbo oil pipe, make sure to apply a thin layer of oil-resistant sealant to the gaskets and seals. This will help to create a tight seal and prevent any oil leaks once the pipe is installed. Carefully position the new pipe in place and align it with the mounting holes on the engine. Once the pipe is in position, carefully tighten the bolts using a torque wrench to ensure they are properly secured. Be sure to follow the Manufacturer‘s specifications for torque settings to prevent over-tightening or under-tightening the bolts.

After the bolts are tightened, double-check the alignment of the pipe to ensure it is properly seated and aligned with the oil supply line. Make any necessary adjustments before proceeding to the next step. Finally, start the engine and check for any oil leaks around the turbo oil pipe. If you notice any leaks, immediately shut off the engine and recheck the tightness of the bolts. Make any necessary adjustments to create a proper seal and prevent any leaks from occurring. Tubing In conclusion, the installation of the turbo oil pipe of transit for Isuzu 1118160TCD1 is a straightforward process that can be completed with basic tools and materials. By following the steps outlined in this guide, you can ensure that the pipe is properly installed and functioning correctly to maintain the efficiency and performance of your engine. If you encounter any difficulties during the installation process, consult a professional mechanic for assistance.